IO5202

Industrial IoT Remote I/O

  • Access data through Modbus/TCP/RTU/ASCII
  • Supports MQTT for IIoT applications
  • 2 x redundant LAN ports
  • Support for MQTT Security over TLS
  • Up to 20 x different I/O combinations available
  • Industrial EMC protection
  • Wide operating temperature range: -40ºC~70ºC
 

As an IIoT I/O module, ATOP’s IO5202 Series is a compact solution for connecting digital and analog devices and sensors, enabling you to monitor, acquire and process data from remote sensors and control digital and analog outputs. The IO5202 Series is a cost-effective solution for integrating existing applications into an IIoT framework, such as automated manufacturing, building management and control, and agricultural and irrigation systems. Offering plug-and-play simplicity, the IO5202 Series supports numerous protocols, including Modbus TCP/RTU/ASCII, MQTT, MQTT over TLS and SNMP. Using the intelligent processing and publishing features of the IO5202 Series, data can be polled, logged, or even automatically pushed when I/O statuses change. Supporting numerous configurations options to support various types of digital I/O, analog I/O, and relay scenarios, the IO5202 Series has been designed for demanding industrial applications that require compact solutions while delivering high network performance. Supporting a wide operating temperature range of -40ºC~70ºC* and Industrial EMC protection, the IO5202 Series can perform under a variety of environmental conditions, such as power input voltage, shock, drop and vibration.     APPLICATION The IO5202 Series supports Modbus TCP/RTU/ASCII, MQTT, MQTT over TLS and SNMP. Using the intelligent processing and publishing features, data can be polled, logged, or even automatically pushed when I/O statuses change. Also, data can be pushed to connect and interact with a public or private cloud servers.    
ETHERNET STANDARD
Compliance IEEE802.3 for 10BASE-T IEEE802.3u for 100BASE-T(X)
Number of ports 2x RJ45
Transmission Rate 10/100 Mbps
Auto MDI/MDI-X Yes
SERIAL VALUE
Mode RS-232/ RS-422 / RS-485 (2-wire and 4-wire)
Number of ports 1x
Connector 5-pin 3.81mm Terminal Block (-TB models) or 9-pin D-Sub9 (-DB models)
Baud rate 1200~234,000 bps
Data bits 7,8 software selectable
Stop bits 1,2 software selectable
Auto-detection RS-485 auto-detection by hardware
POWER VALUE
Input Voltage 12-48VDC
Input Current 0.6~0.2A
Max. Power Consumption 9.6W
Reverse polarity protection Present
Connector 5.08mm 3-Pin Lockable Terminal Block
LED VALUE
Indicators PWR, RUN, RJ45 Act/Link, COM1 Tx, COM1 Rx
SOFTWARE FEATURES VALUE
Protocols TCP, IPv4, UDP, DHCP Client/Server, HTTP, HTTPS, NTP client, Telnet, ARP, SNMPv1,v2c,v3, serial console(on-board connector), MQTT, MQTT Security over TLS, SMTP/ SMTP with TLS
PHYSICAL CHARACTERISTICS VALUE
Housing IP30 protection according to EN 60529
Material SPCC
Dimension (W x H x D) 45.3 x 89.6 x 110 mm
Weight 350g
Installation DIN-rail or wall-mount (optional)
ENVIRONMENTAL LIMITS VALUE
Operating Temperature -40~+70ºC (-40~+158ºF)
Storage Temperature -40~+85ºC (-40~+185ºF)
Ambient Relative Humidity 5~+95% RH (non-condensing)
DIGITAL INPUTS VALUE
Input Type Single status (wet or dry contact) or counter
Dry contact Logic 1: short to GND, Logic 0: open
Wet contact Logic 1: 0 to 3 VDC, Logic 0: 10 to 30 VDC
Counter Frequency 250 Hz
Isolation 3K Vrms
DIGITAL OUTPUTS VALUE
Output Type Output or Pulse output
Nominal Voltage 30 VDC
Current Rating max 500 mA totally
Over-voltage Protection 45 VDC
Over-current Protection 2.6A
Over-temperature shutdown 175ºC
Isolation 3K Vrms
RELAY OUTPUTS VALUE
Form Form A power relay
Isolation resistance 1G Ω @500VDC
Isolation between contacts 3K Vrms
ANALOG INPUTS VALUE
Current contact rating Voltage/Current Software Selectable
Input Range Voltage: ±60m VDC, ±500m VDC, ±1 VDC, ±5 VDC, ±10 VDC
Current Range Current: 4 to 20 mA
Resolution 16 bits
Accuracy ±0.1% FSR (Voltage) @25ºC ±0.2% FSR (Current) @25ºC
Sampling Rate > 10 samples/sec (per channel)
Isolation 3k VDC or 2k Vrms
ANALOG OUTPUTS VALUE
Output Type Voltage/Current Software Selectable
Voltage Range Voltage: ±10 VDC
Current Range Current: 4 to 20 mA
Resolution 16 bits
Accuracy ±0.1% FSR @ 25 ºC
Load Resistor Internal resistor, 500Ω
CERTIFICATION STANDARD
Safety EN62368-1
EMC EN55032:2015+AC:2016, EN61000-6-4:2007+A1:2011, EN55024:2010+A1:2015, EN 55035:2017 EN61000-6-2:2005+AC:2005, EN301489-1 v2.1.1/ EN301489-17 v3.1.1 FCC Part 15B FCC Part 18
STANDARD VERSION ITEM TEST POINT VALUE LEVEL
IEC 61000-4-2 2009 ESD Contact Discharge Air Discharge ±4KV ±8KV 2 3
IEC 61000-4-3 2010 RS 80-1000MHz 1.4-6.0GHz 10(V/m) 3(V/m) 3 2
IEC 61000-4-4 2012 EFT DC Power Port Signal Port ±2.0KV ±1.0KV 3 3
IEC 61000-4-5 2017 Surge DC Power Port DC Power Port Signal Port Line-to Line± 0.5 KV Line-to Earth± 1 KV Line-to Earth± 1 KV 2 2 2
IEC 61000-4-6 2013 CS DC Power Port 10 V rms 3
IEC 61000-4-8 2009 PFMF Enclosure 30A/m 4
CERTIFICATION STANDARD
Shock MIL-STD-810F Method 516.5
Drop MIL-STD-810F Method 516.5
Vibration MIL-STD-810F Method 514.5 C-1 & C-2
RoHS Yes
MTBF 22.66 Years
Warranty 5 Years

DIMENSIONS & LAYOUT

MODEL NAME PART NUMBER DESCRIPTION
IO5202-DB-16-0-0-0 1P1IO520200001G 1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 DOs, 8 DIs
IO5202-TB-16-0-0-0 1P1IO520200002G 1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 DOs, 8 DIs
IO5202-DB-0-0-8-0 1P1IO520200003G 1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 AIs
IO5202-TB-0-0-8-0 1P1IO520200004G 1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 AIs
IO5202-DB-6-2-4-0 1P1IO520200005G 1x RS232/422/485 DB9, 2x 10/100 Mbps, 6 DIs, 4 AIs, 2 Rlys
IO5202-TB-6-2-4-0 1P1IO520200006G 1x RS232/422/485 TB5, 2x 10/100 Mbps, 6 DIs, 4 AIs, 2 Rlys
IO5202-DB-8-4-0-0 1P1IO520200007G 1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 DIO, 4 Rlys
IO5202-TB-8-4-0-0 1P1IO520200008G 1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 DIO, 4 Rlys
IO5202-DB-0-0-4-4 1P1IO520200009G 1x RS232/422/485 DB9, 2x 10/100 Mbps, 4 AIs, 4 AOs
IO5202-TB-0-0-4-4 1P1IO52020000AG 1x RS232/422/485 TB5, 2x 10/100 Mbps, 4 AIs, 4 AOs
MODEL NAME PART NUMBER DESCRIPTION
SDR-75-24 50500752240001G 75W DIN-Rail 24VDC pwr supply, 88~264VAC / 124~370VDC input
UN315-1212(US-Y) LV6 50500151120003G Y-Type (5.08 mm) power adaptor, 100-240VAC input, 1.25A @ 12VDC output, US plug, LV6.
UNE315-1212(EU-Y)LV6 50500151120013G Y-Type (5.08 mm) adaptor, 100-240VAC input, 1.25A @ 12VDC output, EU plug
ADP-DB9(F)-TB5 59906231G Female DB9 to Female 3.81mm TB5 Converter
WMK-454-Black 70100000000043G Black Aluminum Wall Mount Kit

Datasheet

VERSION NAME TIME SIZE DOWNLOAD
v1.4 Datasheet EN 2023-11-01 242.84 KB
7 older versions

Hardware Installation Guide

VERSION NAME TIME SIZE DOWNLOAD
v1.1 IO5202 Hardware Installation Guide 2021-10-29 651.58 KB
1 older version

Manual

VERSION NAME TIME SIZE DOWNLOAD
v1.4 IO5202 User Manual 2021-10-29 3.65 MB
3 older versions

Firmware

VERSION NAME TIME SIZE DOWNLOAD
v1.31 IO5202 Firmware 2024-08-12 12.09 MB
2 older versions

Utility

VERSION NAME TIME SIZE DOWNLOAD
v5.60 Management Utility for Windows 2021-01-18 23.65 MB

Test reports

VERSION NAME TIME SIZE DOWNLOAD
IO5202 Declarations of Conformity 2023-03-15 314.86 KB
v1.0 IO5202 Certifications CE EMC & RF 2020-06-11 10.04 MB
v1.0 IO5202 Certifications FCC Part 15 B 2020-06-11 7.97 MB
v1.0 IO5202 Certifications FCC Part 18 2020-06-11 8.34 MB
v1.0 IO5202 Certifications LVD 2020-06-11 3.41 MB