As an IIoT I/O module, ATOP’s IO5202 Series is a compact solution for connecting digital and analog devices and sensors, enabling you to monitor, acquire and process data from remote sensors and control digital and analog outputs. The IO5202 Series is a cost-effective solution for integrating existing applications into an IIoT framework, such as automated manufacturing, building management and control, and agricultural and irrigation systems.

Offering plug-and-play simplicity, the IO5202 Series supports numerous protocols, including Modbus TCP/RTU/ASCII, MQTT, MQTT over TLS and SNMP. Using the intelligent processing and publishing features of the IO5202 Series, data can be polled, logged, or even automatically pushed when I/O statuses change.

Supporting numerous configuration options to support various types of digital I/O, analog I/O, and relay scenarios, the IO5202 Series has been designed for demanding industrial applications that require compact solutions while delivering high network performance. Supporting a wide operating temperature range of -40ºC to +70ºC and Industrial EMC protection, the IO5202 Series can perform under a variety of environmental conditions, such as wide range power input, shock, drop and vibration.

APPLICATION

The IO5202 Series supports Modbus TCP/RTU/ASCII, MQTT, MQTT over TLS and SNMP. Using the intelligent processing and publishing features, data can be polled, logged, or even automatically pushed when I/O statuses change. Also, data can be pushed to connect and interact with a public or private cloud servers.    

ETHERNET
Compliance	IEEE802.3 for 10BASE-T IEEE802.3u for 100BASE-T(X)
Number of ports	2x RJ45
Transmission Rate	10/100 Mbps
Auto MDI/MDI-X	Yes

SERIAL
Mode	RS-232/ RS-422 / RS-485 (2-wire and 4-wire)
Number of ports	1x
Connector	5-pin 3.81mm Terminal Block (-TB models) or 9-pin D-Sub9 (-DB models)
Baud rate	1200~234,000 bps
Data bits	7,8 software selectable
Stop bits	1,2 software selectable
Auto-detection	RS-485 auto-detection by hardware

POWER
Input Voltage	12-48VDC
Input Current	0.6~0.2A
Max. Power Consumption	9.6W
Reverse polarity protection	Present
Connector	5.08mm 3-Pin Lockable Terminal Block

LED
Indicators	PWR, RUN, RJ45 Act/Link, COM1 Tx, COM1 Rx

SOFTWARE FEATURES
Protocols	TCP, IPv4, UDP, DHCP Client/Server, HTTP, HTTPS, NTP client, Telnet, ARP, SNMPv1,v2c,v3, serial console(on-board connector), MQTT, MQTT Security over TLS, SMTP/ SMTP with TLS

PHYSICAL CHARACTERISTICS
Housing	IP30 protection according to EN 60529
Material	SPCC
Dimension (W x H x D)	45.3 x 89.6 x 110 mm
Weight	350g
Installation	DIN-rail or wall-mount (optional)

ENVIRONMENTAL LIMITS
Operating Temperature	-40~+70ºC (-40~+158ºF)
Storage Temperature	-40~+85ºC (-40~+185ºF)
Ambient Relative Humidity	5~+95% RH (non-condensing)

I/O Specifications

DIGITAL INPUTS
Input Type	Single status (wet or dry contact) or counter
Dry contact	Logic 1: short to GND, Logic 0: open
Wet contact	Logic 1: 0 to 3 VDC, Logic 0: 10 to 30 VDC
Counter Frequency	250 Hz
Isolation	3K Vrms

DIGITAL OUTPUTS
Output Type	Output or Pulse output
Nominal Voltage	30 VDC
Current Rating	max 500 mA totally
Over-voltage Protection	45 VDC
Over-current Protection	2.6A
Over-temperature shutdown	175ºC
Isolation	3K Vrms

RELAY OUTPUTS
Form	Form A power relay
Isolation resistance	1G Ω @500VDC
Isolation between contacts	3K Vrms

ANALOG INPUTS
Current contact rating	Voltage/Current Software Selectable
Input Range	Voltage: ±60m VDC, ±500m VDC, ±1 VDC, ±5 VDC, ±10 VDC
Current Range	Current: 4 to 20 mA
Resolution	16 bits
Accuracy	±0.1% FSR (Voltage) @25ºC ±0.2% FSR (Current) @25ºC
Sampling Rate	> 10 samples/sec (per channel)
Isolation	3k VDC or 2k Vrms

ANALOG OUTPUTS
Output Type	Voltage/Current Software Selectable
Voltage Range	Voltage: ±10 VDC
Current Range	Current: 4 to 20 mA
Resolution	16 bits
Accuracy	±0.1% FSR @ 25 ºC
Load Resistor	Internal resistor, 500Ω

CERTIFICATION	STANDARD
Safety	EN62368-1
EMC	EN55032:2015+AC:2016, EN61000-6-4:2007+A1:2011, EN55024:2010+A1:2015, EN 55035:2017 EN61000-6-2:2005+AC:2005, EN301489-1 v2.1.1/ EN301489-17 v3.1.1 FCC Part 15B FCC Part 18

TEST	VERSION	ITEM		VALUE	LEVEL
IEC 61000-4-2	2009	ESD	Contact Discharge Air Discharge	±4KV ±8KV	2 3
IEC 61000-4-3	2010	RS	80-1000MHz 1.4-6.0GHz	10(V/m) 3(V/m)	3 2
IEC 61000-4-4	2012	EFT	DC Power Port Signal Port	±2.0KV ±1.0KV	3 3
IEC 61000-4-5	2017	Surge	DC Power Port DC Power Port Signal Port	Line-to Line± 0.5 KV Line-to Earth± 1 KV Line-to Earth± 1 KV	2 2 2
IEC 61000-4-6	2013	CS	DC Power Port	10 V rms	3
IEC 61000-4-8	2009	PFMF	Enclosure	30A/m	4

CERTIFICATION	STANDARD
Shock	MIL-STD-810F Method 516.5
Drop	MIL-STD-810F Method 516.5
Vibration	MIL-STD-810F Method 514.5 C-1 & C-2
RoHS	Yes
MTBF	22.66 Years
Warranty	5 Years

MODEL NAME	PART NUMBER	DESCRIPTION
IO5202-DB-16-0-0-0	1P1IO520200001G	1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 DOs, 8 DIs
IO5202-TB-16-0-0-0	1P1IO520200002G	1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 DOs, 8 DIs
IO5202-DB-0-0-8-0	1P1IO520200003G	1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 AIs
IO5202-TB-0-0-8-0	1P1IO520200004G	1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 AIs
IO5202-DB-6-2-4-0	1P1IO520200005G	1x RS232/422/485 DB9, 2x 10/100 Mbps, 6 DIs, 4 AIs, 2 Rlys
IO5202-TB-6-2-4-0	1P1IO520200006G	1x RS232/422/485 TB5, 2x 10/100 Mbps, 6 DIs, 4 AIs, 2 Rlys
IO5202-DB-8-4-0-0	1P1IO520200007G	1x RS232/422/485 DB9, 2x 10/100 Mbps, 8 DIO, 4 Rlys
IO5202-TB-8-4-0-0	1P1IO520200008G	1x RS232/422/485 TB5, 2x 10/100 Mbps, 8 DIO, 4 Rlys
IO5202-DB-0-0-4-4	1P1IO520200009G	1x RS232/422/485 DB9, 2x 10/100 Mbps, 4 AIs, 4 AOs
IO5202-TB-0-0-4-4	1P1IO52020000AG	1x RS232/422/485 TB5, 2x 10/100 Mbps, 4 AIs, 4 AOs

Optional Accessories

MODEL NAME	PART NUMBER	DESCRIPTION
SDR-75-24	50500752240001G	75W DIN-Rail 24VDC pwr supply, 88~264VAC / 124~370VDC input
UN315-1212(US-Y) LV6	50500151120003G	Y-Type (5.08 mm) power adaptor, 100-240VAC input, 1.25A @ 12VDC output, US plug, LV6.
UNE315-1212(EU-Y)LV6	50500151120013G	Y-Type (5.08 mm) adaptor, 100-240VAC input, 1.25A @ 12VDC output, EU plug
ADP-DB9(F)-TB5	59906231G	Female DB9 to Female 3.81mm TB5 Converter
WMK-454-Black	70100000000043G	Black Aluminum Wall Mount Kit

Datasheet

VERSION	NAME	TIME	SIZE	DOWNLOAD
v1.4	Datasheet EN	2023-11-01	242.84 KB
v1.3	Datasheet EN	2021-10-29	348.72 KB
v1.2	Datasheet EN	2021-01-08	523.87 KB
v1.1	Datasheet EN	2020-10-27	523.80 KB
v1.0	Datasheet EN	2020-08-27	520.71 KB
v0.9	Datasheet EN	2020-06-19	521.27 KB
v0.8	Datasheet EN	2020-05-08	394.69 KB
v0.7	Datasheet EN	2020-04-09	391.38 KB
7 older versions

Hardware Installation Guide

VERSION	NAME	TIME	SIZE	DOWNLOAD
v1.1	IO5202 Hardware Installation Guide	2021-10-29	651.58 KB
v1.0	IO5202 Hardware Installation Guide	2020-06-11	3.43 MB
1 older version

Manual

VERSION	NAME	TIME	SIZE	DOWNLOAD
v1.4	IO5202 User Manual	2021-10-29	3.65 MB
v1.3	IO5202 User Manual	2021-01-08	1.68 MB
v1.2	IO5202 User Manual	2020-10-27	1.60 MB
v1.1	IO5202 User Manual	2020-06-17	1.60 MB
3 older versions

Firmware

VERSION	NAME	TIME	SIZE	DOWNLOAD
v1.31	IO5202 Firmware	2024-08-12	12.09 MB
v1.27	IO5202 Firmware	2023-01-30	11.54 MB
v1.19	IO5202 Firmware	2020-06-15	12.00 MB
2 older versions

Utility

VERSION	NAME	TIME	SIZE	DOWNLOAD
v5.60	Management Utility for Windows	2021-01-18	23.65 MB

Test reports

VERSION	NAME	TIME	SIZE	DOWNLOAD
	IO5202 Declarations of Conformity	2023-03-15	314.86 KB
v1.0	IO5202 Certifications CE EMC & RF	2020-06-11	10.04 MB
v1.0	IO5202 Certifications FCC Part 15 B	2020-06-11	7.97 MB
v1.0	IO5202 Certifications FCC Part 18	2020-06-11	8.34 MB
v1.0	IO5202 Certifications LVD	2020-06-11	3.41 MB